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智能钻孔工作站 案例分享 | 机器人上下料+双工位六面钻

媒体:微信公众号  作者:南兴装备 2023/7/28 10:41:44

随着工业自动化程度的不断提高,上下料机器人得到广泛应用。采用机械手臂,机械结构紧凑、简洁,在高速运动状态下,能够在狭小的空间内进行灵活作业,满足快速、大批量加工节拍、节省人力成本、提高生产效率等要求,成为越来越多工厂的理想选择。

with the continuous improvement of industrial automation, loading and unloading robots are widely used. Using the mechanical arm, the mechanical structure is compact and simple. Under the state of high-speed motion, it can perform flexible operations even in a small space, meet the requirements of fast, large-scale processing, save labor costs, and improve production efficiency. It has become ideal choice for more and more factories.

自动化

整线采用机器人上下料,自动分合工件,整线效率可以达到14片每分钟。

高效率

双工位六面数控钻孔中心,单机钻孔效率每分钟可达7片以上。

高性能

主机配置两组8位刀库,可完成灯槽,线槽、拉米诺、乐扣、天地铰链等特殊孔位加工。

High automation: the whole line adopts robot loading and unloading, automatic separation and assembly of workpieces, the entire line efficiency can reach 14 pieces per minute.

High efficiency: CNC six-sided drilling machine with double-station,  the processing efficiency can reach 7 pieces per minute or more.

High performance: The main machine is equipped with two sets of 8-bit tool magazines, which can complete special hole processing such as light slots, wire slots, lamino, locks, and Pivot Hinge.

整线主要特点

Main features

01

►整线采用ABB机器人,重复定位精度高,结构稳定,六轴均采用齿轮传动,使用寿命长。示教器质量好,中英文进行界面,编程方法简单。

►The whole line adopts ABB robot, which has high repeat positioning accuracy and stable structure. All six axes are driven by gears and have a long service life. The quality of the demonstrator is good, the interface is in Chinese and English, and the programming method is simple.

02

►采用机器人替代人工上下料,并能自动分合工件,有效降低人力成本,提升人均产值。

►机器人配置大吸盘,可以一次抓取整排工件。

►Use robots to replace manual loading and unloading, and it can automatically separate and assemble workpieces, effectively reducing labor costs and increasing per capita output value.

►The robot is equipped with a large suction cup, which can grab the entire row of workpieces at one time.

03

►双工位六面数控钻孔中心NCB612DPTL,是一款集综合效率、加工质量、坪效于一体的双工位六面数控钻孔中心,两个工位独立运行,加工效率每分钟可达7片以上。可完成六面钻孔、正反面开槽、铣型等,还可完成灯槽,线槽、拉米诺、乐扣、天地铰链等特殊孔位加工。

►CNC six-sided drilling machine with double-station NCB612DPTL integrates comprehensive efficiency, processing quality and flat efficiency. The two stations operate independently, and the processing efficiency can reach 7 pieces per minute or more. It can complete six-sided drilling, top and bottom faces grooving, milling, etc., and can also complete special hole processing such as light slots, wire slots, lamino, locks, and Pivot Hinge.

04

►分料输送台将多排多列工件自动分开,并通过物流系统自动将工件输送到双工位六面数控钻孔中心。

►The conveyor automatically separates multiple rows and columns of workpieces, and automatically transports the workpieces to the double-station CNC six-sided drilling machine through the logistics system.

06

05

►合板系统将单个工件汇合。

►The junction system merges the single workpiece into multiple rows and columns.

06

06

►机器人将汇合完成的工件抓取到下料位。

►The robot grabs the merged workpieces to the unloading position.

双工位六面数控钻孔中心

NCB612DPTL主要特点

Main features

01

►可完成工件六面钻孔,正反面开槽、灯槽、线槽、拉米诺和拉直器孔槽位加工。

►It can complete the six-sided drilling of the workpiece, top and bottom faces grooving; light slots, wire slots, lamino and straightener hole slots processing.

02

►重型整体框架式机架经机器人焊接,时效,退火,五面龙门加工中心一次加工成型。

►The heavy-duty integral frame machine body is welded by robots, naturally aged, annealed, and processed by a five-sided gantry processing center in one time.

03

►配置六钻包、四主轴,上主轴配置两组8位换刀刀库。

►Equipped with six drill packs and four spindles, the upper spindle is equipped with two groups of 8-bit tool change magazines.

04

►双工位独立运行,加工长度:250-2800mm,左工位宽度:50-1200mm,右工位:50-650mm。

►Double stations operate independently, the processing length: 250-2800mm, left station width: 50-1200mm, right station: 50-650mm.

05

►配置预定位装置,板件提前定位,缩短板件待料时间,提高效率。

►Equipped with a pre-positioning device to position the panel in advance, shorten the waiting time of the panel loading and improve efficiency.

06

►自动测宽并补偿,智能校准定位基准,保障加工精度。

►Automatic width measurement and compensation, intelligent calibration and positioning reference, to ensure processing accuracy.

07

►操作软件集程序导入、加工列表、图形阅览、程序处理、人工编程、数据管理于一体。

►能识别xml、mpr、bpp、ban等多种文件格式,跳跃式加工算法,实现效率最大化。

►Powerful operating software, integrating program import, processing list, graphics viewing, program processing, manual programming and database management.

►Can recognize various file formats such as xml, mpr, bpp, ban, etc., and rapid processing algorithms, to maximize processing efficiency.

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